Digitalization has become a defining theme in food manufacturing, and nowhere is this transformation more visible—or more necessary—than in the field of food safety. Bakeries operating under increasingly stringent regulatory and retail requirements are discovering that traditional paper-based monitoring systems are no longer enough.
The rise of the Internet of Things (IoT) and the regulatory drive toward technology-enabled traceability have turned data into the new currency of compliance.
Regulatory Momentum Toward Connected Safety
The U.S. Food and Drug Administration (FDA) has placed digitalization at the core of its long-term strategy. In its New Era of Smarter Food Safety Blueprint, the agency sets out a vision that “leverages technology and other tools to create a more digital, traceable, and safer food system.” It highlights Tech-Enabled Traceability as a foundational pillar and emphasizes the need to “enable the rapid identification and removal of contaminated food from the market.” The FDA makes clear that a digitalized approach is not optional: the goal is a food system “in which the sharing of data becomes the norm, not the exception.”
This regulatory direction is being reinforced by industry-led programs such as the Global Food Safety Initiative’s Race to the Top framework, which pushes certification schemes toward deeper digital transparency. In practice, that means bakeries must increasingly demonstrate continuous control of critical parameters—time, temperature, humidity, and allergen management—through verifiable electronic data rather than manual logs.
At the same time, the FDA’s Final Rule on Traceability, issued under the Food Safety Modernization Act (FSMA), explicitly calls for the use of standardized digital records that can be made available to regulators “within 24 hours of request.” For large-scale bakery operators producing for U.S. or global markets, this has elevated IoT-based monitoring systems from innovation to necessity.
The Digital Foundation: Mettler-Toledo on Data and Traceability
According to Ian Scott-Mance, Technology Manager at Mettler-Toledo Product Inspection, “digital food safety can no longer be put on the back burner.” He notes that initiatives such as the FDA’s New Era of Smarter Food Safety and the Global Food Safety Initiative’s Race to the Top make it “unmistakably clear that the topic of digital track & trace in the food industry is gaining importance.”
Scott-Mance outlines a structured approach for food manufacturers preparing to digitize safety processes. “Food manufacturers must begin focusing on data collection, which is the essential starting point for any project that seeks to improve food safety through greater traceability,” he writes. This, he adds, also supports wider efficiency gains across production lines.
Mettler-Toledo recommends a stepwise digital transformation, beginning with a detailed audit of existing data streams. “The efficient collection of data is a basic requirement so that it can then be made available across the entire supply chain, in an accessible, i.e. digital, form,” Scott-Mance explains. Many producers, he observes, still operate with a “highly fragmented picture” of data collection—some digital, some still relying on “USB sticks, or manually with pen and paper.”
From there, companies should define their long-term strategy: “Are we seeking merely regulatory and market compliance with minimal effort, should the now digitally-available data also be used to optimize the production processes, or should we be aiming for a profound and sustainable digital transformation of the company with a view to IoT and Industry 4.0?” Each scenario, he stresses, “requires a different plan, schedule, and capital cost.”