Syntegon to Reveal Upgraded Kliklok BEC Endload Cartoner at interpack
This year’s interpack will see the launch of new, upgraded functionalities for Kliklok’s popular endload cartoner BEC. The machine will display an optimized drive system, a Human Machine Interface (HMI) 4.0 for simpler Digital Service connectivity, a redesigned frame, and new controls. The cartoner targets mid-sized companies that seek to automate their cartoning processes. “The latest Kliklok BEC offers the benefits of our proven machine series combined with the latest technological advancements to meet the requirements of automated production processes,” Russell Morgan, Technical Sales Director at Kliklok in Bristol, explains. “We put special emphasis on process stability, easy line integration and maximum connectivity with Syntegon’s Digital Service Solutions.
Automating for success
The new BEC endload cartoner provides valuable support in those regards: as an entry-level machine, its recent upgrade includes servo motors instead of mechanical drive technology – a key requirement for stable processes. “Switching to servo technology allows us to ideally synchronize different drive components, securing repeatable product placement. The more precisely products are placed into the cartons, the less rejects and downtimes customers will face,” Russell Morgan adds.
Digital service connection
The BEC supports optimal line integration while providing easy access to Syntegon’s Digital Service Solutions. A full range of connectivity options and controls enables customers to easily connect the machine not only to a company’s higher level system, but to integrate it with existing upstream and downstream equipment. The HMI 4.0 also offers secure connectivity with Syntegon’s own Digital Service portfolio. “Our service solutions support customers in their quest to achieve ever higher levels of OEE by giving them greater visibility of their processes,” Russell Morgan says. “With the HMI 4.0, customers now benefit not only from enhanced connectivity, but the ability to access information on performance down to a component level.”
Comprehensive overview and assistance
Customers who wish to upgrade the latest BEC generation even further can choose from a range of additional options. These include vibration and temperature monitoring of key technical components like bearings and motors. “Those functionalities contribute to reducing downtime, since they allow to schedule pre-emptive maintenance work,” Russell Morgan points out.
At interpack 2023, the BEC will be on display as part of an integrated line to demonstrate the packing of single cakes. A Syntegon Robotic Pick-and-Place (RPP) platform will group place five flow-wrapped pieces into the infeed of the BEC, which will then sideload into them the cartons at a speed of up to 135 cartons per minute. To this effect, the machine’s patented rotary carton feeder pulls the carton blanks from a stack and fully erects them before the products are securely placed inside, ensuring optimal carton control. Once cartoned, an Elematic 1001 TL case packer will load the cartons into RSC cases using a toploading process.